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The last two weeks we have been working at a frantic, panicked pace trying to get the Mark II fusor ready for demo mode at the Engineering Expo. We haven’t had much time to post updates, as we were all still busy with our class work beside all the fusor nonsense. Now that that Expo is in the books, here’s a brief recap in pictures.

001

The plate that originally held the servo for the baffle valve needed to be machined to accept the viewport we scrounged off an electron microscope.

002

Half-way through the stem.

003

Checking a port for the thermocouple vacuum gauge; a perfect fit!

004

Once the stem was machined off the plate, Chad and Corey help Leo run it through the CNC machine to make the hole that will accept the viewport.

005

The CNC working away.

006

The finished, altered plate, with view port mounted.

007

Our data acquisition unit from Dataq is hooked up to a “sacrificial” laptop that is in turn networked via ad-hoc wireless to another laptop. Isaiah is configuring the data acquisition software, among the rest of the components of the fusor.

008

Leo taps the plate that will be the vacuum feedthrough.

009

In addition to fabricating the cart platform for the fusor rig, Mark has also implemented a nice block and tackle for getting the fusor rig up and down the 45 degree ramp to our storage area in the basement.

010

A shot of the chamber with the temporary HV feed through plate.

011

All hands on deck! 1 of 3.

012

All hands on deck! 2 of 3.

013

All hands on deck! 3 of 3.

014

Fusor Rig, day before the Expo.

Ultimately, we were unable to ignite the plasma before the Expo, so we opened the chamber so we let people peek inside, and take a look at our grid setup.  I believe we have a significant vacuum leak in either the valve assembly that sits just above the in port for the pump, or a leak in the pump due to the rebuild we did over the summer. We will chase down the leaks in the next week or two, and then try to light it again.

Posted by: Ed

So Mark, Nick, and Leo have been working hard trying to get the vacuum plates cut out of the 1″ plate steel we bought. We are going to CNC the parts, but the scrap we bought is too big for the CNC. So we need to cut it down into bite size bits. The plasma cutter can’t cut anything that thick, so were forced to use the bandsaw. 10 minutes of cutting and 1 minute of rest. That’s a lot of work!

Also, Mark has finished the cart and it is now ready to accept component installation, once we have completed components to install.

Nick on the bandsaw

Nick on the bandsaw

Cutting the Steel

Cutting the Steel

The Steel is Cut

The Steel is Cut, only 5 more cuts to go… ugh.

The cart is ready

The cart is ready

Posted by: Ed

 

Bouncing around ebay for something else, and lo and behold, I find a NIM counter for @ $30 + shipping.  Not a bad find; hope it works….

Canberra 1772 Counter/Timer NIM BIN Plug In

Canberra 1772 Counter/Timer NIM BIN Plug In

Posted by: Ed

After the summer break and a hectic fall semester, we’re finally getting our feet back under us and getting some work done.

We are shooting to have our Mark II rig setup for demo mode operation ready to go for the Maine Engineering Expo the end  of February. From there we will upgrade our systems for a fusion capable run, by the end of the spring semester.

Here’s a quick status update:

We have purchased a DI-149 DAQ from Dataq Instruments. We plan to feed the voltage, current, and pressure measurements to a old XP computer, along with a webcam to view the inside of the chamber.  We are going to connect this computer wirelessly and remote desktop into it to capture the data remotely.

DI-149 Data Acquisition Starter Kit

Dataq DI-149

The process baffle valve that was donated to us as a chamber presents an interesting challenge in that one of the openings is not a standard vacuum flange.  So Nick and Leo, a couple of MEs on our team, are designing and machining the necessary parts.

HV-Port Cover

Viewport Adapter

Viewport Adapter

These pieces should be done in a week, or two.

Posted by: Ed

We continue to gather components for the fusor. Our friend Tom, a capital equipment manager  a local manufacturing company, agrees to let us paw through their salvage equipment.

Nice hat, Tom!

 

     “I think we can use this part.”

 

“So what did you do today?
Oh, I stripped down an electron microscope.”

 

The Booty.

Posted By: Ed

The Edwards Gauge has arrived. That was quick!

Posted by: Ed

Two vacuum gauges have been ordered, a TG-6343 Thermocouple which should measure down to 10^-3 torr, and

an Edwards CP25k Cold Cathode gauge which is supposed to be good from 10^-2 to 10^-8 torr. These will cover the ranges we expect to see. We’ll build our own controllers for these.

TG-6343 Thermocouple Gauge

Edwards CP25k Cold Cathode Gauge

 

Posted by: Ed

More Deliveries !

Two packages arrived in the mail today.

The 28V Lambda power supply.

And the N. Wood B10F3 tube with moderator.

I’m just a little excited.

Posted by: Ed

I met up with our friend, Steve from the www.belljar.net , to return the gauge and jar we borrowed for the Demo Unit, and to retrieve the latest component: the Chamber:

Original intended as a actuated valve, instead we’ll take the motor off and use the port for either the vacuum or the electrical feedthrough.

Posted by: Ed

The Pfeiffer TPH 055 turbo pump has arrived.

And thanks to Alex and the rest over at the  www.fusor.net forums, we have a schematic for a driver circuit to work from:

Alex's Turbo Pump Driver Schematic

The next step will be to acquire all the components and assemble the driver.

Also just picked up the 28V power supply for the turbo pump:

A few more key acquisitions, and we’ll be ready to begin assembly.

 

Posted by: Ed

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